Batteries and controls

The motor is obviously a key component, but you need a battery to supply electrical power and some controls to make everything work together.

Battery pack

  • The capacity of battery packs is given in watt-hours (Wh), which tells you how much power in watts can be delivered for how long.

  • A 500Wh battery pack should in theory be able to run a motor flat out at 250W for two hours (less a bit for efficiency losses). In practice the motor is usually running at lower power so you'll get longer, although also it's not a good idea to fully drain the battery.

  • Higher-capacity batteries are bigger and heavier and may be tricky to retrofit to a normal bike.

  • Batteries for e-bike conversions may be on a rear rack, on the bars or attached to the frame.

  • An easily-removable battery is convenient for charging and bike storage.

Controls and sensors

  • Most conversion kits come with some kind of handlebar-mounted display and control unit.

  • This may give you comprehensive information on a screen like speed, remaining charge and current settings, or may be as simple as a coloured status light.

  • Because e-bikes can only be pedal-assisted by law, there will need to be a sensor to detect that you're pedalling.

  • This will either be mounted to the frame and crank arm for hub motors, or may be integrated into the unit if it's a mid-drive motor.

Key takeaways

  • Think about where the battery is going to go on your donor bike.

  • Depending on the design of your bike, there may be limits on the battery capacity that you can fit.

  • A conversion kit will come with some kind of pedal sensor so the motor only activates while you're pedalling.


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